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Chapter 8 ยท MCQ Read Mode

Industrial Systems

AINE08ยท78 Total MCQs
Question 1 of 78Hydraulic and Pneumatic Systems

A hydraulic cylinder of 100 mm bore working at 100 bar develops a force of about:

A31.4 kN
B7.85 kN
C78.5 kN
D785 kN
Answer is hidden
Question 2 of 78Hydraulic and Pneumatic Systems

The component that limits the maximum pressure in a hydraulic system is the:

APressure relief valve
BFlow control valve
CAccumulator
DCheck valve
Answer is hidden
Question 3 of 78Hydraulic and Pneumatic Systems

Meter-out flow control is preferred when the load:

AAlways opposes the piston
BIs very small
CIs stationary
DTends to run away (over-running load)
Answer is hidden
Question 4 of 78Hydraulic and Pneumatic Systems

A hydraulic accumulator is used to:

ACool the oil only
BStore energy and absorb pressure shocks
CFilter the oil
DIncrease the pump speed
Answer is hidden
Question 5 of 78Hydraulic and Pneumatic Systems

Compared with hydraulic systems, pneumatic systems have:

ANo need for a compressor
BPoorer position control because air is compressible
CHigher force per unit area
DBetter stiffness
Answer is hidden
Question 6 of 78Hydraulic and Pneumatic Systems

The FRL unit in a pneumatic system consists of a:

AFlow meter, relief valve and limiter
BFilter, reservoir and line
CFan, radiator and louvre
DFilter, regulator and lubricator
Answer is hidden
Question 7 of 78Hydraulic and Pneumatic Systems

For continuous plant air supply at about 7 bar, the compressor most commonly used today is the:

AAxial compressor
BSingle-stage reciprocating compressor
CDiaphragm compressor
DRotary screw compressor
Answer is hidden
Question 8 of 78Hydraulic and Pneumatic Systems

Intercooling between stages of a reciprocating compressor:

AIncreases the work required
BIs used only in vacuum pumps
CReduces the work required for compression
DIncreases the discharge temperature
Answer is hidden
Question 9 of 78Hydraulic and Pneumatic Systems

Volumetric efficiency of a reciprocating compressor decreases when:

ASpeed decreases only
BClearance volume or pressure ratio increases
CSuction temperature decreases
DClearance volume decreases
Answer is hidden
Question 10 of 78Hydraulic and Pneumatic Systems

A 4/3 direction control valve has:

AFour ports and three positions
BThree ports and three positions
CFour ports and four positions
DThree ports and four positions
Answer is hidden
Question 11 of 78Hydraulic and Pneumatic Systems

In a regenerative hydraulic circuit, the oil from the rod side is:

AFed back to the cap side to give a faster extension stroke
BReturned to the tank through a cooler
CDiverted to the relief valve
DUsed to lubricate the pump
Answer is hidden
Question 12 of 78Hydraulic and Pneumatic Systems

A pressure-compensated variable displacement pump is used mainly to:

AReplace the relief valve
BFilter the oil
CIncrease the system pressure indefinitely
DSave energy by delivering only the flow needed
Answer is hidden
Question 13 of 78Hydraulic and Pneumatic Systems

Compressed air is considered an expensive utility because:

AIt cannot be stored
BAir itself must be purchased
COnly about 10โ€“20% of the input electrical energy becomes useful air power
DCompressors need no maintenance
Answer is hidden
Question 14 of 78Electrical Systems

The EMF induced in a transformer winding is given by:

AE = PฮฆZN/60A
BE = V โˆ’ IaRa
CE = 4.44 f N ฮฆm
DE = 2 f N ฮฆm
Answer is hidden
Question 15 of 78Electrical Systems

Iron (core) losses in a transformer are:

AZero at no load
BProportional to the square of the load
CPractically constant at all loads
DProportional to the load current
Answer is hidden
Question 16 of 78Electrical Systems

The efficiency of a transformer is maximum when:

AIron loss is double the copper loss
BCopper loss equals iron loss
CThe transformer is on no load
DCopper loss is zero
Answer is hidden
Question 17 of 78Electrical Systems

The open-circuit test on a transformer gives mainly the:

AFull-load copper loss
BIron (core) loss
CInsulation resistance
DVoltage regulation directly
Answer is hidden
Question 18 of 78Electrical Systems

The DC motor with the highest starting torque, which should never be started without load, is the:

ASynchronous motor
BSeparately excited motor
CShunt motor
DSeries motor
Answer is hidden
Question 19 of 78Electrical Systems

In a DC motor, the back emf is equal to:

AIaRa only
BV + IaRa
CZero at all speeds
DV โˆ’ IaRa
Answer is hidden
Question 20 of 78Electrical Systems

The synchronous speed of a 4-pole induction motor on a 50 Hz supply is:

A750 rpm
B1500 rpm
C1000 rpm
D3000 rpm
Answer is hidden
Question 21 of 78Electrical Systems

If a 4-pole, 50 Hz induction motor runs at 1440 rpm, the slip is:

A10%
B4%
C2%
D6%
Answer is hidden
Question 22 of 78Electrical Systems

The torque developed by an induction motor varies as:

AIndependently of voltage
BThe inverse of the voltage
CThe square of the applied voltage
DThe applied voltage
Answer is hidden
Question 23 of 78Electrical Systems

Star-delta starting of an induction motor reduces the starting current to:

AThe same value
BOne-third of the direct-on-line value
COne-half
DTwice
Answer is hidden
Question 24 of 78Electrical Systems

A three-phase synchronous motor:

ARuns at a speed depending on load
BRuns at synchronous speed and is not self-starting
CHas slip of about 5%
DAlways starts on its own
Answer is hidden
Question 25 of 78Electrical Systems

An over-excited synchronous motor running on no load for power-factor improvement is called a:

ARotary converter
BSynchronous condenser
CSlip-ring motor
DInduction generator
Answer is hidden
Question 26 of 78Electrical Systems

The standard low-voltage industrial distribution in Nepal is:

A440 V DC
B11 kV to every consumer
C400 V three-phase, 230 V single-phase, 50 Hz
D230 V three-phase, 110 V single-phase, 60 Hz
Answer is hidden
Question 27 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

In a water-tube boiler:

ASteam flows inside the tubes only
BHot gases flow inside the tubes
CThere are no tubes
DWater flows inside the tubes and hot gases outside
Answer is hidden
Question 28 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Which of the following is a boiler mounting?

ASuperheater
BSafety valve
CEconomiser
DAir pre-heater
Answer is hidden
Question 29 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

An economiser in a boiler plant is used to:

ASuperheat the steam
BPreheat the combustion air
CPreheat the feed water using flue gases
DRemove dissolved solids
Answer is hidden
Question 30 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

The fusible plug of a boiler melts and puts out the fire when:

AThe pressure exceeds the safe value
BThe water level falls dangerously low
CThe steam is superheated
DThe feed pump fails to start
Answer is hidden
Question 31 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Equivalent evaporation of a boiler is expressed as steam produced:

AAt the working pressure only
BPer kg of ash
CAt 0 ยฐC
DFrom and at 100 ยฐC
Answer is hidden
Question 32 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

The indirect method of boiler efficiency testing calculates efficiency as:

ASteam output divided by fuel input only
B100 minus the sum of all losses
CFuel input divided by steam output
DFlue-gas temperature divided by furnace temperature
Answer is hidden
Question 33 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Excess air in a boiler or furnace should be minimised because it:

ACarries away heat in the flue gas
BReduces the stack height
CCauses incomplete combustion
DIncreases flame temperature
Answer is hidden
Question 34 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Scale formation on boiler tubes leads to:

ALower flue-gas temperature
BHigher fuel consumption and possible tube failure
CReduced blowdown requirement
DBetter heat transfer
Answer is hidden
Question 35 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Blowdown of a boiler is carried out to:

AClean the air pre-heater
BIncrease the steam pressure
CRemove the superheat
DControl the dissolved solids in the boiler water
Answer is hidden
Question 36 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

The largest heat loss in a typical fuel-fired furnace is:

ACooling water loss
BHeat stored in the refractory
CLoss through the door openings
DSensible heat carried away by flue gases
Answer is hidden
Question 37 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Preheating combustion air with a recuperator saves fuel by about:

A50% for every 100 ยฐC
BNo saving at all
C2% for every 1 ยฐC
D2% for every 100 ยฐC of air preheat
Answer is hidden
Question 38 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

Maintaining a slightly positive pressure inside a furnace prevents:

AFlame failure
BInfiltration of cold air through openings
CScale formation on the stock
DExcess fuel flow
Answer is hidden
Question 39 of 78Thermal Systems โ€” Boilers, Furnaces and Cogeneration

In base thermal load matching of a cogeneration plant, the unit is sized for the:

AMaximum possible heat demand
BPeak electrical demand
CMinimum process heat demand of the site
DGrid export capacity
Answer is hidden
Question 40 of 78Material Handling Systems

Material handling in a factory:

AImproves product quality directly
BAdds cost but no value to the product
CAdds value to the product
DIs always free of cost
Answer is hidden
Question 41 of 78Material Handling Systems

The unit load principle means:

AUsing only manual labour
BHandling only unit weights of 1 kg
CHandling one item at a time
DHandling several items together as a single load
Answer is hidden
Question 42 of 78Material Handling Systems

Which of the following is a disadvantage of using pallets as unit loads?

ACounting becomes difficult
BMore handling trips are needed
CEmpty pallets must be returned and stored
DProduct damage increases
Answer is hidden
Question 43 of 78Material Handling Systems

Conveyors are best suited for:

AOccasional movement of varied loads on varying routes
BHigh volumes moving continuously along a fixed route
CStoring material for long periods
DLifting very heavy single loads
Answer is hidden
Question 44 of 78Material Handling Systems

An overhead travelling (EOT) crane is preferred when:

AHeavy loads must be moved within a bay while keeping the floor free
BLight loads move continuously on a fixed path
CMaterial must be stored in racks
DSmall parts are moved between benches
Answer is hidden
Question 45 of 78Material Handling Systems

An AGV (automated guided vehicle) is an example of:

AStorage equipment
BFixed-path continuous conveyor
CPositioning equipment only
DVariable-path automated handling equipment
Answer is hidden
Question 46 of 78Material Handling Systems

The chart most useful for studying the intensity of movement between departments is the:

AControl chart
BP-chart
CGantt chart
DFrom-to (travel) chart
Answer is hidden
Question 47 of 78Material Handling Systems

Which principle suggests using gravity to move material wherever practicable?

AThe ergonomic principle
BThe standardisation principle
CThe automation principle
DThe work (minimise handling work) principle
Answer is hidden
Question 48 of 78Material Handling Systems

Handling cost per unit is usually reduced most effectively by:

ABuying more forklifts
BImproving the plant layout to shorten material flow
CIncreasing batch storage
DAdding more manual labour
Answer is hidden
Question 49 of 78Material Handling Systems

The safe working load (SWL) marked on a crane or sling indicates:

AIts test load
BThe load at which it will break
CIts own weight
DThe maximum load it may lift in service
Answer is hidden
Question 50 of 78Material Handling Systems

Wire ropes, chains, hooks and slings of lifting equipment require:

APeriodic inspection and load testing
BReplacement after every lift
CLubrication with water
DNo maintenance at all
Answer is hidden
Question 51 of 78Material Handling Systems

In analysing a material-handling problem, the 'three Ms' considered are:

AMan, machine and money
BMotion, measurement and maintenance
CMaterial, money and market
DMaterial, move and method
Answer is hidden
Question 52 of 78Material Handling Systems

Point-of-use storage of components in a cellular layout mainly reduces:

AProduct quality
BMachine capacity
CHandling and travel time
DLabour skill requirements
Answer is hidden
Question 53 of 78Energy Systems and Policies

Load factor of a plant is defined as:

AAverage load divided by maximum demand
BEnergy generated divided by installed capacity
CMaximum demand divided by connected load
DConnected load divided by maximum demand
Answer is hidden
Question 54 of 78Energy Systems and Policies

A factory uses 180 000 kWh in a month of 720 hours with a maximum demand of 500 kW. Its load factor is:

A1.0
B0.25
C0.5
D0.75
Answer is hidden
Question 55 of 78Energy Systems and Policies

The demand factor of an installation is:

AAverage load รท maximum demand
BEnergy รท time
CMaximum demand รท connected load
DConnected load รท maximum demand
Answer is hidden
Question 56 of 78Energy Systems and Policies

The plant capacity factor of a run-of-river hydropower plant in Nepal is typically about:

AExactly 100%
B50โ€“60% on an annual basis
C10%
DOver 95%
Answer is hidden
Question 57 of 78Energy Systems and Policies

Levelised cost of energy (LCOE) is:

AThe tariff fixed by the regulator
BThe fuel cost per litre
CThe capital cost divided by installed capacity
DThe present value of lifetime costs divided by the present value of energy generated
Answer is hidden
Question 58 of 78Energy Systems and Policies

In a two-part tariff, the two components are:

AA demand (kVA/kW) charge and an energy (kWh) charge
BA fuel charge and a tax
CA meter rent and a fine
DA peak charge and an export charge
Answer is hidden
Question 59 of 78Energy Systems and Policies

A time-of-day (TOD) tariff encourages consumers to:

AReduce the power factor
BShift load from peak hours to off-peak hours
CUse only during peak hours
DIncrease the maximum demand
Answer is hidden
Question 60 of 78Energy Systems and Policies

Improving the power factor of an industrial plant with capacitors:

AIncreases the maximum demand
BHas no effect on the bill
CReduces the kVA demand and avoids penalties
DIncreases the active power consumed
Answer is hidden
Question 61 of 78Energy Systems and Policies

Economic (as distinct from financial) analysis of an energy project:

AIgnores the discount rate
BConsiders only the investor's cash flow
CUses market prices and includes taxes
DUses shadow prices and includes externalities
Answer is hidden
Question 62 of 78Energy Systems and Policies

The organisation responsible for promoting renewable and rural energy in Nepal is:

ANBSM
BAEPC
CNEA only
DDepartment of Industry
Answer is hidden
Question 63 of 78Energy Systems and Policies

The theoretical hydropower potential of Nepal is usually quoted as about:

A830 000 MW
B8 300 MW
C83 000 MW
D830 MW
Answer is hidden
Question 64 of 78Energy Systems and Policies

Which of the following is a traditional (non-commercial) energy source?

ADiesel
BElectricity
CLPG
DFuelwood and agricultural residue
Answer is hidden
Question 65 of 78Energy Systems and Policies

Energy conservation is often described as the cheapest source of energy because:

AIt needs no investment ever
BIt produces electricity
CSaving one unit at the point of use saves several units of primary energy
DIt increases maximum demand
Answer is hidden
Question 66 of 78Industrial Automation

The essential feature of a closed-loop control system is:

AFeedback of the measured output to the comparator
BManual operation
CAbsence of a controller
DA fixed calibration
Answer is hidden
Question 67 of 78Industrial Automation

Which of the following is an open-loop control system?

AA servo positioning table
BA stepper-motor drive without position feedback
CA thermostat-controlled oven with a sensor
DA CNC axis with an encoder
Answer is hidden
Question 68 of 78Industrial Automation

Proportional control alone usually results in:

ANo response to error
BInstability in every case
CA steady-state offset
DZero steady-state error
Answer is hidden
Question 69 of 78Industrial Automation

The derivative action in a PID controller mainly:

AImproves the transient response by acting on the rate of change of error
BActs only on constant errors
CRemoves steady-state offset
DIncreases the offset
Answer is hidden
Question 70 of 78Industrial Automation

The test signal that represents a constant rate of change of input is the:

ASinusoidal signal
BImpulse signal
CRamp signal
DStep signal
Answer is hidden
Question 71 of 78Industrial Automation

Adaptive control in machining adjusts:

AOnly the part program before machining
BThe workpiece material
CFeed or speed in real time according to measured force or power
DThe machine foundation
Answer is hidden
Question 72 of 78Industrial Automation

An incremental encoder differs from an absolute encoder in that it:

AGives a unique code for every position
BLoses its position information when power is switched off
CUses Gray code discs
DCannot measure direction
Answer is hidden
Question 73 of 78Industrial Automation

Absolute encoders commonly use Gray code because:

AIt needs fewer tracks than binary
BOnly one bit changes between successive positions, avoiding reading errors
CIt is easier to print
DIt gives higher resolution automatically
Answer is hidden
Question 74 of 78Industrial Automation

A resolver is preferred over an optical encoder where:

AVery low cost is essential
BThe environment is hot, dirty or subject to vibration
COnly digital output is acceptable
DNo rotation occurs
Answer is hidden
Question 75 of 78Industrial Automation

A back-pressure (air-jet) sensor detects the presence of a workpiece because:

AA magnet attracts the part
BLight is reflected to a photocell
CBlocking the nozzle raises the back pressure in the line
DThe workpiece completes an electrical circuit
Answer is hidden
Question 76 of 78Industrial Automation

A stepper motor is normally used in:

AOpen-loop positioning applications
BConstant-speed pumping
CPower generation
DClosed-loop high-power servo drives
Answer is hidden
Question 77 of 78Industrial Automation

The PLC scan cycle consists of:

AExecuting the program once at power-on only
BContinuous analog computation without scanning
CReading inputs, executing the program and updating outputs
DWriting outputs before reading inputs only
Answer is hidden
Question 78 of 78Industrial Automation

In a closed-loop CNC machine, the actual position of the slide is measured by:

AThe part program
BThe coolant flow meter
CAn encoder or linear scale
DThe stepper motor pulses only
Answer is hidden
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