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Chapter 9 ยท MCQ Read Mode

Industrial Facility Design and Maintenance

AINE09ยท78 Total MCQs
Question 1 of 78Plant Layout and Design

A layout in which all lathes are placed in one section and all milling machines in another is a:

AProduct layout
BCellular layout
CProcess (functional) layout
DFixed-position layout
Answer is hidden
Question 2 of 78Plant Layout and Design

The layout most suitable for mass production of a standard product is the:

AProcess layout
BFixed-position layout
CCombination layout
DProduct (line) layout
Answer is hidden
Question 3 of 78Plant Layout and Design

Shipbuilding and large turbine erection normally use a:

AProduct layout
BFixed-position layout
CCellular layout
DProcess layout
Answer is hidden
Question 4 of 78Plant Layout and Design

A cellular (group technology) layout is designed around:

AThe store location
BFamilies of similar parts
CMachine types
DA single product only
Answer is hidden
Question 5 of 78Plant Layout and Design

A major disadvantage of the product layout is that:

AWork-in-process is very high
BMaterial handling is very high
CBreakdown of one machine can stop the whole line
DSupervision is difficult
Answer is hidden
Question 6 of 78Plant Layout and Design

In systematic layout planning, the closeness rating 'X' means that two activities:

AAre especially important to be close
BHave ordinary closeness
CShould not be adjacent (undesirable)
DMust be adjacent
Answer is hidden
Question 7 of 78Plant Layout and Design

The inputs to systematic layout planning are:

APeople, quality, resources, safety and training
BProduct, quantity, routing, supporting services and time
CPrice, quality, reliability, service and technology
DPlan, quantity, rate, stock and transport
Answer is hidden
Question 8 of 78Plant Layout and Design

The chart that shows the number of moves between each pair of departments is the:

AFrom-to (travel) chart
BControl chart
CGantt chart
DOperation process chart
Answer is hidden
Question 9 of 78Plant Layout and Design

The commonest quantitative criterion for comparing layout alternatives is:

ANumber of employees
BNumber of machines only
CColour of the building
DTotal material-handling cost (flow ร— distance ร— cost)
Answer is hidden
Question 10 of 78Plant Layout and Design

CRAFT is a computerised layout technique that:

ASchedules production orders
BImproves an existing layout by exchanging departments
CBalances an assembly line
DConstructs a layout from scratch only
Answer is hidden
Question 11 of 78Plant Layout and Design

The centre-of-gravity method for facility location minimises:

ATaxes
BWeighted transport distance to the demand points
CLabour cost
DBuilding cost
Answer is hidden
Question 12 of 78Plant Layout and Design

A north-light (saw-tooth) roof is used in factory buildings to:

AImprove floor loading
BProvide uniform natural daylight without direct glare
CReduce the building height
DSupport heavy cranes
Answer is hidden
Question 13 of 78Plant Layout and Design

An industry that loses much weight during processing tends to be located:

ANear the market
BNear the airport
CNear the source of raw material
DAt an arbitrary site
Answer is hidden
Question 14 of 78Occupational Health and Safety

According to Heinrich's domino theory, removing which domino prevents the injury?

AThe injury itself
BThe fault of the person only
CThe unsafe act or unsafe condition
DThe social environment
Answer is hidden
Question 15 of 78Occupational Health and Safety

Heinrich's accident ratio is usually quoted as:

A1 major injury : 29 minor injuries : 300 no-injury incidents
B1 : 100 : 1000
C1 : 3 : 9
D1 : 10 : 100
Answer is hidden
Question 16 of 78Occupational Health and Safety

Studies attribute the majority of industrial accidents to:

AEquipment design only
BUnsafe conditions only
CNatural causes
DUnsafe acts of people
Answer is hidden
Question 17 of 78Occupational Health and Safety

In the hierarchy of controls, the most effective measure is:

APosting warning signs
BEliminating the hazard
CTraining the workers
DProviding personal protective equipment
Answer is hidden
Question 18 of 78Occupational Health and Safety

Personal protective equipment is regarded as:

AA substitute for machine guarding
BThe first and best control
CThe last line of defence after other controls
DUnnecessary if workers are trained
Answer is hidden
Question 19 of 78Occupational Health and Safety

HAZOP is a technique that examines a process using:

ARandom sampling of products
BControl charts
CGuide words applied to process deviations
DStatistical tolerance analysis
Answer is hidden
Question 20 of 78Occupational Health and Safety

A permit-to-work system is essential for:

AHot work, confined-space entry and work at height
BOrdinary machining
CStores issue of material
DRoutine office work
Answer is hidden
Question 21 of 78Occupational Health and Safety

Lock-out/tag-out procedures are applied to:

ARecord attendance
BTag finished products
CLock the factory gate at night
DIsolate energy sources before maintenance work
Answer is hidden
Question 22 of 78Occupational Health and Safety

The generally accepted noise exposure limit for an 8-hour working day is:

A85 dB(A)
B120 dB(A)
C65 dB(A)
D105 dB(A)
Answer is hidden
Question 23 of 78Occupational Health and Safety

A factory records 4 lost-time injuries in 400 000 man-hours. Its frequency rate (per million man-hours) is:

A40
B10
C1
D4
Answer is hidden
Question 24 of 78Occupational Health and Safety

Severity rate in accident statistics is calculated using:

ACost per accident
BDays lost per million man-hours worked
CNumber of injuries per worker
DNumber of machines guarded
Answer is hidden
Question 25 of 78Occupational Health and Safety

The international management-system standard for occupational health and safety is:

AISO 9001:2015
BISO 14001:2015
CISO 45001:2018
DISO 50001
Answer is hidden
Question 26 of 78Occupational Health and Safety

Employers' duties regarding workplace safety in Nepal are laid down mainly in the:

ACopyright Act, 2059
BCompanies Act, 2063
CLabour Act, 2074 and Labour Rules, 2075
DPublic Procurement Act, 2063
Answer is hidden
Question 27 of 78Maintenance of Industrial Systems

Availability of equipment is given by:

AMTBF/(MTBF + MTTR)
BMTBF ร— MTTR
CMTTR/(MTBF + MTTR)
D1/MTBF
Answer is hidden
Question 28 of 78Maintenance of Industrial Systems

Maintenance carried out on the basis of measured vibration and temperature is:

ADesign-out maintenance
BPreventive time-based maintenance
CPredictive (condition-based) maintenance
DBreakdown maintenance
Answer is hidden
Question 29 of 78Maintenance of Industrial Systems

The pillar of TPM in which machine operators perform routine cleaning, lubrication and inspection is:

AAutonomous maintenance
BOffice TPM
CQuality maintenance
DPlanned maintenance
Answer is hidden
Question 30 of 78Maintenance of Industrial Systems

Reliability-centred maintenance selects the maintenance strategy based on:

AThe purchase price
BFailure modes and the consequences of failure
CThe number of operators
DThe age of the machine only
Answer is hidden
Question 31 of 78Maintenance of Industrial Systems

The most important property of a lubricating oil is its:

ADensity
BOdour
CColour
DViscosity
Answer is hidden
Question 32 of 78Maintenance of Industrial Systems

The commonly used general-purpose grease consistency grade is:

ANLGI 6
BNLGI 2
CNLGI 000
DSAE 40
Answer is hidden
Question 33 of 78Maintenance of Industrial Systems

In hydrodynamic lubrication:

AA full fluid film is generated by relative motion of the surfaces
BAn external pump supplies the pressure
CThe surfaces are in metal-to-metal contact
DOnly solid lubricants are used
Answer is hidden
Question 34 of 78Maintenance of Industrial Systems

Over-greasing a rolling-element bearing usually causes:

AOverheating due to churning of excess grease
BBetter cooling
CLonger life always
DNo effect
Answer is hidden
Question 35 of 78Maintenance of Industrial Systems

A dominant vibration at twice the running speed (2ร—) usually indicates:

AShaft misalignment
BUnbalance
CCavitation
DBearing defect
Answer is hidden
Question 36 of 78Maintenance of Industrial Systems

Infrared thermography in electrical maintenance is used mainly to detect:

AEarth resistance
BInsulation resistance
CLoose or overheating joints and connections
DPower factor
Answer is hidden
Question 37 of 78Maintenance of Industrial Systems

The breakdown voltage (BDV) test and dissolved gas analysis are carried out on:

AEngine coolant
BCompressor air
CTransformer oil
DHydraulic oil in presses
Answer is hidden
Question 38 of 78Maintenance of Industrial Systems

The interval between the point where a failure becomes detectable and actual failure is called the:

ACycle time
BTakt time
CMTBF
DP-F interval
Answer is hidden
Question 39 of 78Maintenance of Industrial Systems

A quality circle typically consists of:

AExternal consultants
B6โ€“12 volunteers from the same work area
COnly senior managers
DAll employees of the company
Answer is hidden
Question 40 of 78System Reliability

Reliability is defined as the probability that an item performs its required function:

AUnder stated conditions for a stated period of time
BAt any cost
CWithout any maintenance forever
DOnly at the time of purchase
Answer is hidden
Question 41 of 78System Reliability

During the useful-life period of the bathtub curve, the failure rate is:

AIncreasing
BZero
CApproximately constant
DDecreasing
Answer is hidden
Question 42 of 78System Reliability

For a constant failure rate ฮป, the reliability at time t is:

Aeโˆ’ฮปt
B1 โˆ’ ฮปt always
C1/ฮปt
Dฮปt
Answer is hidden
Question 43 of 78System Reliability

If the failure rate of a component is 0.002 per hour, its MTBF is:

A500 hours
B0.002 hour
C2 000 hours
D5 000 hours
Answer is hidden
Question 44 of 78System Reliability

The reliability of an item at a time equal to its MTBF (constant failure rate) is about:

A36.8%
B50%
C100%
D63.2%
Answer is hidden
Question 45 of 78System Reliability

Three components with reliabilities 0.9, 0.95 and 0.98 are connected in series. The system reliability is about:

A0.95
B0.838
C0.98
D0.999
Answer is hidden
Question 46 of 78System Reliability

Two identical components each of reliability 0.9 are connected in parallel. The system reliability is:

A0.81
B0.99
C0.90
D1.80
Answer is hidden
Question 47 of 78System Reliability

In a reliability block diagram, an AND gate in the corresponding fault tree represents components that are:

AAlways failed
BNot connected
CIn series
DIn parallel (redundant)
Answer is hidden
Question 48 of 78System Reliability

Burn-in testing of components is carried out to remove failures belonging to the:

AInfant mortality region
BUseful life region
CDesign stage
DWear-out region
Answer is hidden
Question 49 of 78System Reliability

In the Weibull distribution, a shape parameter ฮฒ greater than 1 indicates:

AInfant mortality
BZero failures
CWear-out failures (increasing hazard rate)
DRandom failures
Answer is hidden
Question 50 of 78System Reliability

The Weibull characteristic life ฮท is the time by which:

A10% has failed
B63.2% of the population has failed
CAll items have failed
D50% has failed
Answer is hidden
Question 51 of 78System Reliability

Preventive replacement of a component is justified only when its failure rate is:

AConstant
BIncreasing with age
CDecreasing
DZero
Answer is hidden
Question 52 of 78System Reliability

Redundant units sharing a common power supply may still fail together because of:

ABurn-in
BInfant mortality
CCommon-cause failure
DDerating
Answer is hidden
Question 53 of 78Refrigeration Systems and Food Preservation

One tonne of refrigeration is equivalent to:

A1 kW
B3 024 kJ/h
C3.5 kW
D350 W
Answer is hidden
Question 54 of 78Refrigeration Systems and Food Preservation

The COP of a refrigerator is defined as:

ARefrigerating effect divided by work input
BWork input divided by refrigerating effect
CWork input divided by heat rejected
DHeat rejected divided by work input
Answer is hidden
Question 55 of 78Refrigeration Systems and Food Preservation

The theoretical maximum COP of a refrigerator working between Tโ‚ and Tโ‚‚ (Tโ‚‚ < Tโ‚) is:

A(Tโ‚ โˆ’ Tโ‚‚)/Tโ‚‚
BTโ‚/Tโ‚‚
CTโ‚‚/(Tโ‚ โˆ’ Tโ‚‚)
DTโ‚/(Tโ‚ โˆ’ Tโ‚‚)
Answer is hidden
Question 56 of 78Refrigeration Systems and Food Preservation

The air refrigeration (Bell-Coleman) system is used in aircraft mainly because:

AIt works without any power
BAir is free, safe and the equipment is light
CIt has the highest COP
DIt needs no compressor
Answer is hidden
Question 57 of 78Refrigeration Systems and Food Preservation

The expansion process in a vapour compression system is:

AA throttling process at constant enthalpy
BAn isentropic expansion producing work
CA constant-volume process
DA constant-pressure process
Answer is hidden
Question 58 of 78Refrigeration Systems and Food Preservation

Sub-cooling of the liquid refrigerant before the expansion device:

ADecreases the refrigerating effect
BIncreases the refrigerating effect
CIncreases the compressor work only
DHas no effect
Answer is hidden
Question 59 of 78Refrigeration Systems and Food Preservation

Cryogenics deals with temperatures below about:

Aโˆ’80 ยฐC
B0 ยฐC
Cโˆ’40 ยฐC
Dโˆ’150 ยฐC
Answer is hidden
Question 60 of 78Refrigeration Systems and Food Preservation

Ammonia as a refrigerant is designated as:

AR-717
BR-22
CR-744
DR-134a
Answer is hidden
Question 61 of 78Refrigeration Systems and Food Preservation

CFC refrigerants such as R-12 were phased out because they:

AAre too expensive
BHave low latent heat
CFreeze at high temperature
DDeplete the ozone layer
Answer is hidden
Question 62 of 78Refrigeration Systems and Food Preservation

Quick freezing of food is preferred to slow freezing because it:

AForms small ice crystals and preserves texture
BUses less equipment
CRaises the storage temperature
DKills all bacteria permanently
Answer is hidden
Question 63 of 78Refrigeration Systems and Food Preservation

The automatic expansion valve maintains a constant:

ASuperheat at the evaporator outlet
BCompressor speed
CEvaporator pressure
DCondenser pressure
Answer is hidden
Question 64 of 78Refrigeration Systems and Food Preservation

The thermostatic expansion valve controls refrigerant flow so as to maintain a constant:

ACondensing temperature
BOil level
CDegree of superheat at the evaporator outlet
DEvaporator pressure
Answer is hidden
Question 65 of 78Refrigeration Systems and Food Preservation

Setting the superheat of a TEV too low may cause:

AStarving of the evaporator
BLiquid refrigerant to return to the compressor
CExcessive condenser pressure only
DOverheating of the compressor
Answer is hidden
Question 66 of 78HVAC System Design

The temperature at which moisture begins to condense from air cooled at constant pressure is the:

AWet-bulb temperature
BEffective temperature
CDew-point temperature
DDry-bulb temperature
Answer is hidden
Question 67 of 78HVAC System Design

Sensible heating of air on a psychrometric chart is represented by:

AA vertical line
BA horizontal line at constant humidity ratio
CA line of constant enthalpy
DA line of constant relative humidity
Answer is hidden
Question 68 of 78HVAC System Design

Evaporative cooling of air follows a line of approximately constant:

ADry-bulb temperature
BHumidity ratio
CRelative humidity
DWet-bulb temperature
Answer is hidden
Question 69 of 78HVAC System Design

The sensible heat factor (SHF) is the ratio of:

ALatent heat to sensible heat
BSensible heat to latent heat
CTotal heat to latent heat
DSensible heat to total heat
Answer is hidden
Question 70 of 78HVAC System Design

The bypass factor of a cooling coil represents the fraction of air that:

ALeaks out of the duct
BPasses through the coil without being affected
CIs recirculated
DIs dehumidified completely
Answer is hidden
Question 71 of 78HVAC System Design

Which of the following is NOT one of the six factors affecting thermal comfort?

AClothing insulation
BAir temperature
CBarometric pressure
DMean radiant temperature
Answer is hidden
Question 72 of 78HVAC System Design

Comfortable indoor relative humidity for air conditioning is generally taken as:

A0โ€“10%
B70โ€“90%
C40โ€“60%
D10โ€“20%
Answer is hidden
Question 73 of 78HVAC System Design

The PMV-PPD comfort indices are associated with:

AISO 9001
BASHRAE 15
CISO 7730 (Fanger's comfort model)
DISO 14001
Answer is hidden
Question 74 of 78HVAC System Design

Indoor carbon dioxide concentration is used mainly as an indicator of:

AThe adequacy of ventilation
BHumidity level
CDust concentration
DToxic gas poisoning
Answer is hidden
Question 75 of 78HVAC System Design

Symptoms such as headache and irritation that disappear after leaving a building indicate:

AHeat stroke
BSilicosis
CLegionnaires' disease
DSick building syndrome
Answer is hidden
Question 76 of 78HVAC System Design

The most effective first step in controlling indoor air quality is:

AIncreasing filtration only
BSource control
CRecirculating all the air
DRaising the room temperature
Answer is hidden
Question 77 of 78HVAC System Design

Which of the following is usually the largest component of the cooling load in a building with large windows?

ALatent heat from occupants
BHeat from lighting
CConduction through the floor
DSolar heat gain through glass
Answer is hidden
Question 78 of 78HVAC System Design

In calculating the heating (winter) load of a building, internal and solar gains are usually:

AAdded to the load
BNeglected, to be on the safe side
CMultiplied by two
DThe only components considered
Answer is hidden
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