AMeE/Chapter 7/Read MCQs
πŸ“– Back to Study Notes
7

Chapter 7 Β· MCQ Read Mode

Repair and Maintenance of Engineering System

AMEE07Β·72 Total MCQs
Question 1 of 72Need for Maintenance

Maintenance is best defined as actions intended to:

AOnly repair machines after failure
BRetain or restore an item to a state in which it performs its required function
CReplace every machine annually
DIncrease production speed beyond design
Answer is hidden
Question 2 of 72Need for Maintenance

Which is NOT a common reason for the need of maintenance?

ALoosening of fasteners due to vibration
BWear and tear
CIncrease of material strength with use
DCorrosion
Answer is hidden
Question 3 of 72Need for Maintenance

The primary objective of maintenance is to:

AMaximise availability and reliability at minimum total cost
BMaximise the number of spare parts
CMinimise maintenance cost alone
DEliminate all inspections
Answer is hidden
Question 4 of 72Need for Maintenance

A machine runs 900 hours with 3 failures. Its MTBF is:

A900 h
B300 h
C30 h
D2700 h
Answer is hidden
Question 5 of 72Need for Maintenance

With MTBF = 90 h and MTTR = 10 h, the inherent availability is:

A10%
B99%
C81%
D90%
Answer is hidden
Question 6 of 72Need for Maintenance

Overall Equipment Effectiveness (OEE) is the product of:

AAvailability, performance and quality
BSpeed, feed and depth
CReliability, safety and cost
DMTBF, MTTR and cost
Answer is hidden
Question 7 of 72Need for Maintenance

If availability = 0.9, performance = 0.9 and quality = 0.95, OEE is about:

A77%
B85%
C95%
D90%
Answer is hidden
Question 8 of 72Need for Maintenance

The optimum level of maintenance is where:

ABreakdown cost is zero
BMaintenance cost is zero
CMaintenance cost is maximum
DThe sum of maintenance cost and breakdown cost is minimum
Answer is hidden
Question 9 of 72Need for Maintenance

A software system used to plan, schedule and record maintenance activities is:

ACMMS
BPLC
CSCADA only
DCAD
Answer is hidden
Question 10 of 72Need for Maintenance

A good maintenance plan improves product quality mainly because:

AWell-maintained machines hold tolerances and produce fewer defects
BIt reduces raw material cost
CIt eliminates the need for inspection
DIt increases machine speed beyond design
Answer is hidden
Question 11 of 72Need for Maintenance

Which of the following equipment usually requires statutory periodic inspection?

AOffice chairs
BDrawing boards
CBoilers and pressure vessels
DHand files
Answer is hidden
Question 12 of 72Need for Maintenance

History cards of equipment are mainly used to:

ACalculate income tax
BRecord past failures and repairs for analysis and planning
CReplace work orders
DRecord the purchase price only
Answer is hidden
Question 13 of 72Safety Precautions and Protective Coating

The three elements of the fire triangle are:

AHeat, fuel and oxygen
BFuel, nitrogen and heat
COxygen, water and fuel
DHeat, water and carbon dioxide
Answer is hidden
Question 14 of 72Safety Precautions and Protective Coating

Extinguishing a fire by covering it with foam to cut off air is called:

AChain breaking
BStarving
CCooling
DSmothering
Answer is hidden
Question 15 of 72Safety Precautions and Protective Coating

The correct extinguisher for a fire in live electrical equipment is:

ACO2
BWater
CFoam
DSoda-acid
Answer is hidden
Question 16 of 72Safety Precautions and Protective Coating

Burning petrol (Class B fire) should NOT be extinguished with:

ACO2
BDry chemical powder
CA water jet
DFoam
Answer is hidden
Question 17 of 72Safety Precautions and Protective Coating

A residual current device (RCD) for personal protection is normally set to trip at about:

A300 mA
B30 mA
C30 A
D3 A
Answer is hidden
Question 18 of 72Safety Precautions and Protective Coating

Before carrying out maintenance on electrical or mechanical equipment, the energy sources should be:

AIsolated, locked out and tagged
BReduced to half
CLeft on for testing
DSwitched on and off rapidly
Answer is hidden
Question 19 of 72Safety Precautions and Protective Coating

Gloves should NOT be worn while operating a drilling machine because:

AThey reduce accuracy of measurement
BThey can be caught by the rotating spindle
CThey increase cutting speed
DThey damage the drill
Answer is hidden
Question 20 of 72Safety Precautions and Protective Coating

Galvanised steel is protected even at small scratches because zinc:

AIs a non-metal
BIs cathodic to steel
CDoes not corrode at all
DIs anodic to steel and corrodes sacrificially
Answer is hidden
Question 21 of 72Safety Precautions and Protective Coating

Anodising is a surface treatment mainly applied to:

AMild steel
BAluminium
CCopper
DCast iron
Answer is hidden
Question 22 of 72Safety Precautions and Protective Coating

The most important factor in the life of a paint coating is:

ASurface preparation
BBrush size
CNumber of painters
DColour of paint
Answer is hidden
Question 23 of 72Safety Precautions and Protective Coating

In cathodic protection, the structure to be protected is made the:

AInsulator
BAnode
CCathode
DElectrolyte
Answer is hidden
Question 24 of 72Safety Precautions and Protective Coating

Which is NOT used as a sacrificial anode for steel?

ACopper
BMagnesium
CAluminium
DZinc
Answer is hidden
Question 25 of 72Maintenance Strategy

Run-to-failure (breakdown) maintenance is most suitable for:

AAircraft engines
BCritical boiler feed pumps
CNuclear reactor cooling pumps
DLow-cost, non-critical items with standby
Answer is hidden
Question 26 of 72Maintenance Strategy

Maintenance carried out at fixed time or usage intervals regardless of condition is:

ADesign-out maintenance
BPredictive maintenance
CPreventive maintenance
DBreakdown maintenance
Answer is hidden
Question 27 of 72Maintenance Strategy

Maintenance performed only when monitoring shows signs of deterioration is:

ABreakdown maintenance
BPredictive (condition-based) maintenance
COpportunistic maintenance
DScheduled overhaul
Answer is hidden
Question 28 of 72Maintenance Strategy

Redesigning equipment to eliminate the root cause of repeated failures is called:

AAutonomous maintenance
BBreakdown maintenance
CDesign-out maintenance
DCorrective maintenance
Answer is hidden
Question 29 of 72Maintenance Strategy

Reliability-centred maintenance originated in the:

ACivil aviation industry
BConstruction industry
CFood industry
DTextile industry
Answer is hidden
Question 30 of 72Maintenance Strategy

TPM was developed in:

AGermany
BUSA
CUK
DJapan
Answer is hidden
Question 31 of 72Maintenance Strategy

The TPM pillar in which operators perform daily cleaning, inspection and lubrication is:

AOffice TPM
BPlanned maintenance
CEarly equipment management
DAutonomous maintenance (Jishu Hozen)
Answer is hidden
Question 32 of 72Maintenance Strategy

The '5S' foundation of TPM starts with:

ASustain (Shitsuke)
BSort (Seiri)
CShine (Seiso)
DStandardise (Seiketsu)
Answer is hidden
Question 33 of 72Maintenance Strategy

Which of the following is one of the six big losses in TPM?

AEmployee training
BExcess profit
CPreventive maintenance
DReduced speed
Answer is hidden
Question 34 of 72Maintenance Strategy

In condition monitoring, the inspection interval should be:

AShorter than the P-F interval
BEqual to MTBF
CUnrelated to failure development
DLonger than the P-F interval
Answer is hidden
Question 35 of 72Maintenance Strategy

A vibration spectrum dominated by 1Γ— running speed in the radial direction most likely indicates:

ALooseness
BUnbalance
CGear tooth wear
DMisalignment
Answer is hidden
Question 36 of 72Maintenance Strategy

Infrared thermography is most useful for detecting:

AHot spots in electrical connections and panels
BHardness of steel
COil viscosity
DInternal porosity in castings
Answer is hidden
Question 37 of 72System Safety and Reliability

For a constant failure rate Ξ», reliability over time t is:

A1 βˆ’ Ξ»tΒ²
B1/Ξ»t
CΞ»eβˆ’t
Deβˆ’Ξ»t
Answer is hidden
Question 38 of 72System Safety and Reliability

A component has a constant failure rate of 0.002 per hour. Its MTBF is:

A500 h
B2000 h
C0.002 h
D50 h
Answer is hidden
Question 39 of 72System Safety and Reliability

The reliability of an item at t = MTBF (constant failure rate) is approximately:

A63.2%
B100%
C50%
D36.8%
Answer is hidden
Question 40 of 72System Safety and Reliability

In the bathtub curve, the failure rate during the useful-life period is:

ADecreasing
BIncreasing
CZero
DConstant
Answer is hidden
Question 41 of 72System Safety and Reliability

Early (infant-mortality) failures are best reduced by:

ABurn-in and quality control
BIncreasing operating load
CPreventive replacement of old parts
DRemoving redundancy
Answer is hidden
Question 42 of 72System Safety and Reliability

Wear-out failures in the bathtub curve are characterised by a failure rate that is:

AIncreasing
BZero
CDecreasing
DConstant
Answer is hidden
Question 43 of 72System Safety and Reliability

Two components each of reliability 0.9 are connected in series. System reliability is:

A0.9
B0.81
C0.99
D1.8
Answer is hidden
Question 44 of 72System Safety and Reliability

Two components each of reliability 0.9 are connected in parallel. System reliability is:

A0.99
B0.9
C0.45
D0.81
Answer is hidden
Question 45 of 72System Safety and Reliability

In FMEA, the Risk Priority Number is calculated as:

ASeverity Γ— Cost
BSeverity + Occurrence + Detection
COccurrence / Detection
DSeverity Γ— Occurrence Γ— Detection
Answer is hidden
Question 46 of 72System Safety and Reliability

Fault tree analysis is a:

ABottom-up inductive method starting from components
BStatistical sampling technique
CTop-down deductive method starting from an undesired top event
DForward analysis from an initiating event
Answer is hidden
Question 47 of 72System Safety and Reliability

In a fault tree, an AND gate means the output event occurs when:

ANo input event occurs
BAll input events occur
CAny one input event occurs
DExactly one input event occurs
Answer is hidden
Question 48 of 72System Safety and Reliability

The fishbone diagram was developed by:

AF. W. Taylor
BKaoru Ishikawa
CW. E. Deming
DWalter Shewhart
Answer is hidden
Question 49 of 72Risk Assessment

Risk is best defined as:

AThe combination of likelihood and severity of harm
BAnything with potential to cause harm
CThe number of employees exposed only
DThe cost of insurance
Answer is hidden
Question 50 of 72Risk Assessment

A hazard is:

AA source or situation with potential to cause harm
BA safety device
CAn insurance policy
DThe probability of an accident
Answer is hidden
Question 51 of 72Risk Assessment

A 5 Γ— 5 risk matrix is an example of a:

APhysical test
BPurely quantitative method
CSemi-quantitative risk assessment tool
DFault tree
Answer is hidden
Question 52 of 72Risk Assessment

The principle that risk should be reduced until the cost of further reduction is grossly disproportionate to the benefit is:

AFMEA
BALARP
COEE
DHAZOP
Answer is hidden
Question 53 of 72Risk Assessment

HAZOP studies use:

AGuide words applied to process parameters
BRPN scores only
CMonte Carlo simulation only
DLogic gates
Answer is hidden
Question 54 of 72Risk Assessment

Transferring risk typically means:

AWearing PPE
BAccepting the risk
CEliminating the hazard
DBuying insurance or contracting the activity out
Answer is hidden
Question 55 of 72Risk Assessment

The MOST effective control in the hierarchy of controls is:

AEngineering controls
BElimination
CPPE
DAdministrative controls
Answer is hidden
Question 56 of 72Risk Assessment

Personal protective equipment is considered:

AThe most effective control
BAn engineering control
CThe last line of defence
DA form of elimination
Answer is hidden
Question 57 of 72Risk Assessment

According to Heinrich's triangle, for every major injury there are about:

A29 minor injuries and 300 near misses
B1 minor injury and 10 near misses
C10 minor injuries and 100 near misses
D300 minor injuries and 29 near misses
Answer is hidden
Question 58 of 72Risk Assessment

The Swiss cheese model of accident causation was proposed by:

AH. W. Heinrich
BJames Reason
CFrank Gilbreth
DKaoru Ishikawa
Answer is hidden
Question 59 of 72Risk Assessment

A factory recorded 4 lost-time injuries in 2,000,000 man-hours. The frequency rate is:

A4
B8
C2
D0.5
Answer is hidden
Question 60 of 72Risk Assessment

A blue circular safety sign indicates:

AProhibition
BWarning
CA mandatory action
DSafe condition
Answer is hidden
Question 61 of 72Non-Destructive Testing (NDT)

The frequency range typically used in ultrasonic testing of metals is:

A50 Hz
B20 Hz–20 kHz
C1–10 GHz
DAbout 0.5–25 MHz
Answer is hidden
Question 62 of 72Non-Destructive Testing (NDT)

In ultrasonic testing, a couplant is used to:

ADevelop the penetrant
BAbsorb X-rays
CEliminate the air gap between probe and test surface
DMagnetise the part
Answer is hidden
Question 63 of 72Non-Destructive Testing (NDT)

A pulse-echo reflection from a flaw returns after 20 ΞΌs in steel (v = 5900 m/s). The flaw depth is about:

A59 mm
B29.5 mm
C118 mm
D5.9 mm
Answer is hidden
Question 64 of 72Non-Destructive Testing (NDT)

Ultrasonic testing is widely used in maintenance for:

AMeasuring hardness
BMeasuring remaining wall thickness of pipes and vessels
CFinding magnetic permeability
DDetecting surface colour
Answer is hidden
Question 65 of 72Non-Destructive Testing (NDT)

Dye penetrant testing can detect only defects that are:

AIn porous materials
BDeep inside the material
CParallel to the surface below it
DOpen to the surface
Answer is hidden
Question 66 of 72Non-Destructive Testing (NDT)

In dye penetrant testing, the purpose of the developer is to:

ADraw the penetrant out of defects to form a visible indication
BClean the surface
CFill the defects permanently
DMagnetise the part
Answer is hidden
Question 67 of 72Non-Destructive Testing (NDT)

Magnetic particle testing cannot be used on:

ALow-alloy steel
BAluminium
CCast iron
DMild steel
Answer is hidden
Question 68 of 72Non-Destructive Testing (NDT)

In magnetic particle testing, a defect is most easily detected when it is:

AFar below the surface
BFilled with oil
CPerpendicular to the magnetic flux lines
DParallel to the magnetic flux lines
Answer is hidden
Question 69 of 72Non-Destructive Testing (NDT)

On a radiograph, a gas pore in a weld appears:

AThe same as the surrounding metal
BLighter than the surrounding metal
CDarker than the surrounding metal
DInvisible
Answer is hidden
Question 70 of 72Non-Destructive Testing (NDT)

The radioactive isotope most commonly used for gamma radiography of steel up to about 60 mm is:

AUranium-235
BCarbon-14
CIridium-192
DRadium-226
Answer is hidden
Question 71 of 72Non-Destructive Testing (NDT)

Eddy current testing can be applied only to materials that are:

AElectrically conductive
BNon-metallic
CFerromagnetic only
DTransparent
Answer is hidden
Question 72 of 72Non-Destructive Testing (NDT)

In eddy current testing, increasing the test frequency:

AReduces the depth of penetration
BHas no effect on depth
CIncreases the depth of penetration
DMakes the method work on plastics
Answer is hidden
← PREVIOUS CHAPTERCh 6: Mechanical Design NEXT CHAPTER β†’Ch 8: Industrial Engineering and Automation