Question 1 of 72Foundry
Which pattern allowance is negative?
AMachining allowance
BShrinkage allowance
CDraft allowance
DShake (rapping) allowance
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Question 2 of 72Foundry
Draft allowance is provided on patterns to:
AAllow for machining
BEnable easy withdrawal of the pattern from the mould
CPrevent warping of the casting
DCompensate for metal shrinkage
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Question 3 of 72Foundry
Low permeability of moulding sand mainly causes:
ABlowholes
BSwell
CMisrun
DShift
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Question 4 of 72Foundry
Chaplets in a mould are used to:
ASupport cores and they fuse with the casting
BSpeed up cooling locally
CIncrease permeability
DFeed molten metal
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Question 5 of 72Foundry
The sprue in a gating system is tapered downwards to:
APrevent aspiration of air
BReduce the height of the mould
CIncrease pouring time
DTrap slag
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Question 6 of 72Foundry
According to Chvorinov's rule, solidification time is proportional to:
A(Volume/Surface area)Β²
BVolume/Surface area
CVolume only
DSurface area/Volume
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Question 7 of 72Foundry
Grey cast iron is usually melted in a:
AReverberatory furnace only
BBessemer converter
CCupola
DCrucible furnace only
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Question 8 of 72Foundry
Turbine blades and jewellery are generally produced by:
AInvestment casting
BSlush casting
CCentrifugal casting
DSand casting
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Question 9 of 72Foundry
Hot-chamber die casting is suitable for:
AAluminium alloys
BZinc alloys
CCopper alloys
DSteel
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Question 10 of 72Foundry
Cast iron pipes are best produced by:
AInvestment casting
BShell moulding
CSlush casting
DTrue centrifugal casting
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Question 11 of 72Foundry
A casting defect caused when two streams of metal meet but fail to fuse is:
AScab
BBlowhole
CHot tear
DCold shut
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Question 12 of 72Foundry
Hot tears in castings are mainly caused by:
AHigh permeability of sand
BHindered contraction due to poor collapsibility
CExcessive draft
DUse of chills
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Question 13 of 72Heat Treatment and Powder Metallurgy
In full annealing, steel is cooled:
ABy oil quenching
BSlowly in the furnace
CIn still air
DBy water quenching
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Question 14 of 72Heat Treatment and Powder Metallurgy
Normalising differs from annealing mainly in that the steel is:
ACooled in the furnace
BHeated below A1
CQuenched in water
DCooled in still air
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Question 15 of 72Heat Treatment and Powder Metallurgy
The structure obtained by quenching steel from the austenitic range is:
APearlite
BMartensite
CFerrite
DSpheroidite
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Question 16 of 72Heat Treatment and Powder Metallurgy
The purpose of tempering hardened steel is to:
ARefine grain by recrystallisation
BIncrease hardness further
CAdd carbon to the surface
DReduce brittleness and increase toughness
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Question 17 of 72Heat Treatment and Powder Metallurgy
Hardenability of steel is measured by the:
ACharpy test
BErichsen cupping test
CJominy end-quench test
DBrinell test
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Question 18 of 72Heat Treatment and Powder Metallurgy
Austempering produces a structure of:
ACoarse pearlite
BMartensite
CBainite
DAustenite
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Question 19 of 72Heat Treatment and Powder Metallurgy
Which case-hardening process does NOT require quenching after treatment?
ACyaniding
BNitriding
CCarburising
DFlame hardening
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Question 20 of 72Heat Treatment and Powder Metallurgy
Cyaniding is carried out in a bath of:
ASodium cyanide
BCharcoal and barium carbonate
CMolten lead
DAmmonia gas
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Question 21 of 72Heat Treatment and Powder Metallurgy
Carburising is generally applied to:
AGrey cast iron
BLow-carbon steels
CAluminium alloys
DHigh-carbon tool steels
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Question 22 of 72Heat Treatment and Powder Metallurgy
Induction hardening depth is reduced by:
AAdding more carbon to the core
BDecreasing the frequency
CIncreasing the frequency of current
DUsing a slower quench
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Question 23 of 72Heat Treatment and Powder Metallurgy
In powder metallurgy, sintering is done at a temperature:
AAbove the melting point of all constituents
BAt room temperature
CExactly at the boiling point
DBelow the melting point of the main constituent (β 70β90% of Tm)
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Question 24 of 72Heat Treatment and Powder Metallurgy
Self-lubricating bearings are made by powder metallurgy and then:
AImpregnated with oil
BNitrided
CHot forged to full density
DInfiltrated with copper
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Question 25 of 72Metal Working (Forming)
The temperature that distinguishes hot working from cold working is the:
AMelting temperature
BRecrystallisation temperature
CRoom temperature
DEutectoid temperature
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Question 26 of 72Metal Working (Forming)
Which of the following is an advantage of cold working over hot working?
AUnlimited deformation in one pass
BBetter surface finish and dimensional accuracy
CRefinement by recrystallisation
DLower force requirement
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Question 27 of 72Metal Working (Forming)
In a four-high rolling mill, small work rolls are backed by larger rolls to:
AAllow reversing without stopping
BReduce roll deflection
CProduce hollow sections
DIncrease roll speed
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Question 28 of 72Metal Working (Forming)
The maximum possible draft in rolling is given by:
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Question 29 of 72Metal Working (Forming)
Forged components are stronger than cast components mainly because of:
AFaster cooling
BFavourable grain flow and refined structure
CHigher carbon content
DPresence of porosity
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Question 30 of 72Metal Working (Forming)
The forging operation that increases the cross-section of a bar by reducing its length is:
AFullering
BUpsetting
CPunching
DDrawing down
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Question 31 of 72Metal Working (Forming)
In indirect (backward) extrusion:
AThe billet slides against the container wall
BMore force is required than direct extrusion
CA fluid pushes the billet
DThe product moves in the direction opposite to the ram
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Question 32 of 72Metal Working (Forming)
Toothpaste tubes and aluminium cans are produced by:
ADeep drawing only
BHot rolling
CCentrifugal casting
DImpact extrusion
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Question 33 of 72Metal Working (Forming)
Wire drawing is a process in which the metal is:
APushed through a die
BRolled between rolls
CHammered between dies
DPulled through a die
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Question 34 of 72Metal Working (Forming)
A cold squeezing operation used to make coins and medals is:
AStretch forming
BCoining
CEmbossing
DSpinning
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Question 35 of 72Metal Working (Forming)
In blanking, the clearance between punch and die is provided on the:
ADie
BStripper
CBlank holder
DPunch
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Question 36 of 72Metal Working (Forming)
Shot peening improves the fatigue strength of components by:
AIncreasing carbon content at the surface
BRemoving surface layers
CAnnealing the surface
DInducing compressive residual stresses at the surface
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Question 37 of 72Machine Tools
Discontinuous chips are generally formed when machining:
ADuctile materials at high speed
BAluminium with good lubrication
CMild steel with positive rake
DBrittle materials such as cast iron
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Question 38 of 72Machine Tools
According to Merchant's theory, the shear angle Ο is:
A90Β° β Ξ± β Ξ²
B45Β° + Ξ±/2 β Ξ²/2
C45Β° β Ξ±/2 + Ξ²/2
D45Β° + Ξ± β Ξ²
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Question 39 of 72Machine Tools
In Taylor's equation VTn = C, the value of n for carbide tools is about:
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Question 40 of 72Machine Tools
Diamond tools are NOT suitable for machining steel because:
ADiamond is too soft
BDiamond has low thermal conductivity
CCarbon diffuses into iron at high temperature
DSteel is too brittle
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Question 41 of 72Machine Tools
The tool material with the highest hot hardness among these is:
ACast cobalt alloy
BCemented carbide
CHigh-carbon steel
DHigh-speed steel
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Question 42 of 72Machine Tools
A turret lathe differs from a capstan lathe in that the turret is mounted on:
AA saddle that moves on the bed
BThe headstock
CThe tailstock
DA ram sliding in a saddle
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Question 43 of 72Machine Tools
Using a dividing head with 40:1 ratio, the crank movement for 5Β° angular indexing is:
A9/5 turn
B5/40 turn
C5/9 turn
D1/8 turn
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Question 44 of 72Machine Tools
Milling two parallel vertical faces of a workpiece simultaneously with two side cutters is:
AFace milling
BGang milling
CForm milling
DStraddle milling
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Question 45 of 72Machine Tools
In centreless grinding, the workpiece is rotated and fed by the:
AWork-rest blade only
BRegulating wheel
CGrinding wheel
DTailstock centre
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Question 46 of 72Machine Tools
The finishing process used for engine cylinder bores that produces a cross-hatch pattern is:
ABroaching
BLapping
CBuffing
DHoning
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Question 47 of 72Machine Tools
Broaching is most suitable for producing:
ADeep blind holes
BInternal keyways and splines in mass production
CExternal threads on long shafts
DLarge flat surfaces on single castings
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Question 48 of 72Machine Tools
A die that performs blanking and piercing at one station in one stroke is a:
ASimple die
BTransfer die
CProgressive die
DCompound die
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Question 49 of 72Welding, Brazing and Soldering
The heat-affected zone (HAZ) in a weld is the region that:
AIs completely melted and solidified
BIs unaffected by welding
CIs not melted but has its microstructure altered by heat
DContains only filler metal
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Question 50 of 72Welding, Brazing and Soldering
The most difficult welding position is:
AFlat
BHorizontal
COverhead
DVertical
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Question 51 of 72Welding, Brazing and Soldering
In TIG welding, the electrode is:
ACarbon
BContinuous copper-coated wire
CNon-consumable tungsten
DConsumable flux-coated steel
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Question 52 of 72Welding, Brazing and Soldering
Aluminium is usually TIG welded using AC because AC:
AEliminates the need for shielding gas
BGives deeper penetration than DC
CProvides a cleaning action that breaks up the oxide film
DUses a consumable electrode
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Question 53 of 72Welding, Brazing and Soldering
Submerged arc welding is mostly limited to:
AWelding of plastics
BOverhead welding of thin sheets
CSpot welding of car bodies
DFlat position welding of thick plates
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Question 54 of 72Welding, Brazing and Soldering
In the electrode designation E7018, '70' indicates:
A70% iron powder
BArc voltage 70 V
CElectrode diameter 7.0 mm
DMinimum tensile strength of 70 ksi
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Question 55 of 72Welding, Brazing and Soldering
Heat generated in resistance spot welding is given by:
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Question 56 of 72Welding, Brazing and Soldering
Automobile body sheets are mostly joined by:
ASubmerged arc welding
BSpot welding
CElectroslag welding
DThermit welding
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Question 57 of 72Welding, Brazing and Soldering
Railway rails are commonly joined in the field by:
AUltrasonic welding
BSoldering
CSpot welding
DThermit welding
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Question 58 of 72Welding, Brazing and Soldering
Brazing differs from soldering mainly in that brazing uses a filler metal melting:
AAbove the base metal melting point
BAt exactly 183 Β°C
CBelow 450 Β°C
DAbove 450 Β°C
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Question 59 of 72Welding, Brazing and Soldering
The flux commonly used in brazing is:
ALimestone
BZinc stearate
CBorax
DRosin
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Question 60 of 72Welding, Brazing and Soldering
Undercut in a weld is mainly caused by:
AExcessive current and long arc length
BToo low current
CProper preheating
DUsing dry electrodes
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Question 61 of 72CAD/CAM and Advanced Manufacturing
A solid modelling technique that combines primitives using Boolean operations is:
AWireframe modelling
BSurface modelling with NURBS
CConstructive solid geometry (CSG)
DBoundary representation only
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Question 62 of 72CAD/CAM and Advanced Manufacturing
The file format most commonly used to send a CAD model to a 3-D printer is:
ADXF
BG-code only
CSTL
DDOCX
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Question 63 of 72CAD/CAM and Advanced Manufacturing
In CNC, a central computer controlling several CNC machines is called:
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Question 64 of 72CAD/CAM and Advanced Manufacturing
In CNC machine axes convention, the Z-axis is:
AA rotary axis
BParallel to the main spindle axis
CAlways vertical
DThe longest horizontal travel
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Question 65 of 72CAD/CAM and Advanced Manufacturing
The G code for linear interpolation at feed rate is:
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Question 66 of 72CAD/CAM and Advanced Manufacturing
AAbsolute dimensioning
BRapid traverse
CCircular interpolation CW
DIncremental dimensioning
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Question 67 of 72CAD/CAM and Advanced Manufacturing
The M code for spindle ON clockwise is:
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Question 68 of 72CAD/CAM and Advanced Manufacturing
A CNC machining centre is distinguished by its:
ALack of spindle
BPunched tape reader
CManual tool post
DAutomatic tool changer
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Question 69 of 72CAD/CAM and Advanced Manufacturing
Stereolithography (SLA) builds parts by:
AExtruding thermoplastic filament
BCutting and laminating paper sheets
CCuring liquid photopolymer resin with UV light layer by layer
DSintering metal powder with electron beam
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Question 70 of 72CAD/CAM and Advanced Manufacturing
Fused deposition modelling (FDM) uses:
AMetal powder bed
BPaper sheets
CLiquid resin
DThermoplastic filament extruded through a heated nozzle
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Question 71 of 72CAD/CAM and Advanced Manufacturing
A flexible manufacturing system is best suited to:
AVery high volume, single product
BContinuous process industries only
CMid-volume, mid-variety production
DOne-off prototypes only
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Question 72 of 72CAD/CAM and Advanced Manufacturing
Grouping of parts with similar design and manufacturing features into families is called:
ALine balancing
BGroup technology
CValue engineering
DJust-in-time
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